Automatic Condensate Recovery Candle Filter for Acrylic Fiber - 304 SS

Descriptio:

In productione acryllicae fibrae (polyacrylonitrilis, PAN), filtratio et recuperatio condensati vaporis critica est pro tam oeconomicis quam sustentabilibus rationibus. Hoc gradus efficaciter debet auferre producta corrosionis et contaminantes specificos processus, ut purificatum condensatum tuto et efficaciter in systemate caldariae reutilizari possit.

Noster Automaticus Systema Filtrationis Candelarum est optima solutio ad hanc rem. Combinans efficacem filtrationem praecumulatam, operationem plene automatizatam, et robustam constructionem ex acciaio inox 304, praebet processum fidelissimum in circuitu clauso. Integrum cum filtro politivo subfluenti, praebet duplicem protectionem, garantens aquae altissimae puritatis qualitatem dum minuit notabiliter impensas operationales et impactum ambientalem.

Commoda Clavia

1. Maximizat Conservationem Rerum

• Purificat condensatum vaporis pro reutilisatione in caldariis, minuens pretia aquae et energiae.

2. Assurat Fidelitatem Systematis

• Filtratio bina (candelabrum praecinctum + filtrum politivum) garantit puritatem aquae summam.

• Constructio integra ex accipitro 304 SS certificat resistentiam ad corrosionem et vitam operativam longam.

3. Operatio Prudens et Minime Requirens Manutenzionem

• Controlus automaticus plenus PLC/DCS minuit laborem humanum.

• Designum regenerationis efficientis certificat tempus operationis altum et maintenancem parvam.

4. Solutiones Personalizabiles

Flexibilis supplitio ab unitatibus singulis usque ad systemata completa turnkey

Advantages in using cellulose filter aid

1.High-efficiency filtration & iron removal – Cellulose precoat traps suspended solids and oil, while hydroxyl groups adsorb ferrous/ferric ions, lowering iron content in condensate.

2.Stable, high-flux cake – Fibrous structure forms a permeable, low-resistance cake that extends filtration cycles, protects filter media, and ensures easy cake release during backwashing.

3.Eco-Amica & Cost-Efficient – Made from renewable, biodegradable fibers. Spent cake can be composted, incinerated for energy, or used as soil conditioner. Low dosage and non-abrasive fibers reduce chemical consumption, operating costs, and equipment wear.

Descriptio Structurae et Principium Operationis

Condensate Filter System composition:

1. Agitator tank 1 set
2. Pre-coating pump 1 set
3. Candle-type filter 2 sets
4. Protegere filtrum, 2 copiae
5. Cassa ad colligendum lutum, 2 copiae
6. Vitrum visus, valvula et tubus, 1 copia
7. Systema electricum de regendo, 1 copia

Principium Operativum

Cum condensatum vaporis filtratur, filtrum candele utiturfibras cellulosis ad auxilium filtrationis praecaptae. Cum auxilio idoneo, particulas subtilissimas in solutione removere potest, formationem et stabilitatem crustae filtrantis iuvat, cyclum filtrationis prolongat, et processum lavationis retrogradae ad removendam crustam faciliorem reddit. Elementum filtrans est elementum filtrans quod textili filtrante tegitur, ut crusta facile amoveri et liquores exsurgere possint. Principium operis filtri est sequens:

1. Circulatio praecapta

Ante filtrationem, miscere auxilium filtrandi cum aqua in certa proportione in vasculo agitatoris, et per portam introitus liquidi in cylindrum filtrandi impellere, atque circulationem praecumulationis inter vasculum agitatoris et filtrum efficiere. Post aliquantulum tempus, auxilium filtrandi in strato externo elementi filtrantis stratum filtratorium certae crassitudinis format, deinde valvula commutatur ut liquorem per portam introitus liquidi in filtrum introducat.

2. Filtratio

Liquor turpidus per effluentem e filtro expellitur. Particulae solidae in parte externa elementi filtrantis retinentur, et liquor filtratus in processum subsequentem ingreditur. Dum filtratio continuatur, crusta filtrans particularum solidarum gradatim crassior fit, resistentia filtrationis maior fit, et elementum filtrans lavari retro et regenerari debet, quando differentia pressionis inter introitum et effluentem ad valorem constitutum pervenit (aut etiam tempus secundum experientiam constitui potest).

3. Filtratio pressionis

When one filtration cycle is ended, liquid-feed valve is closed, compressed air is fed to filter turbid solution in the tank.

4. Remove cake, drain and back-wash filter element

When cake is removed, compressed air is fed inversely from the filter’s liquid outlet to blow clean the filter element, remove intercepted solid particles and discharge them from refuse outlet at bottom of the filter. Thus, a filter back-washing cycle is ended.

The filter’s entire working procedure is fully automated and working procedure and valves’ switching and on/off are controlled by electric control system.

One candle-type filter works and one serves as standby to guarantee continuous filtration. When the working filter enters into back-washing status, it switches into the standby filter. The fluid from outlet candle-type filter flow protect filter into next working procedure.

Partes Centrales

Elementum Filtrantis: Candelae Filtrantis 304 cum Textili Polyesteri Filtrantis

SS Horizontal Suspended Tube

Filtrum politivum in directione fluxus

Specificationes Technicae

Typical Application – Acrylic Fiber Steam Condensate Precision Filtration

In acrylic polymerization plants, steam condensate from kettles, dryers, and heat exchangers picks up rust (Fe₂O₃/Fe₃O₄) and suspended solids during pipeline transport. Using this condensate directly for fiber tow washing causes surface stains, while discharging it wastes thermal energy (80–100°C) and increases demineralized water makeup.

Our fully automatic candle filter, with cellulose as filter aid, performs precision iron removal on condensate exiting the tank. Clean condensate is recycled for process washing or cooling tower makeup, and rust residue is automatically back-pulse discharged. This solution ensures energy recovery, reduces water consumption, and protects product quality.

Quaedam Producta in Fabrica

Commissioning interconnectum in fabrica

Products in Application Fields